Improve production efficiency

焊接機器人響應(yīng)時間短，動作迅速，焊接速度在60-3000px/分鐘，這個速度遠(yuǎn)遠(yuǎn)高于手工焊接，機器人在運轉(zhuǎn)過程中不停頓也不休息，但是工人上班時是不可能做到不停頓不休息，同時工人的工作效率也受到心情等因素影響，工人會請假發(fā)呆聊天抽煙上廁所，加班要給加班工資，而機器人就沒有上述問題，只要保證外部水電氣等條件，就可以持續(xù)工作，這就無形中提高了企業(yè)的生產(chǎn)效率。

The welding robot has a short response time and fast action, with a welding speed of 60-3000px/minute, which is much faster than manual welding. The robot does not stop or rest during operation, but it is impossible for workers to stop or rest during work. At the same time, the work efficiency of workers is also affected by factors such as mood. Workers will take leave, chat, smoke, and use the toilet, and overtime wages will be paid. However, the robot does not have the above problems, As long as external water and electrical conditions are ensured, continuous operation can be achieved, which invisibly improves the production efficiency of the enterprise.

提高產(chǎn)品質(zhì)量

Improve product quality

焊接機器人在焊接過程中，只要給出焊接參數(shù)，和運動軌跡，機器人就會精確重復(fù)此動作，焊接參數(shù)如焊接電流電壓焊接速度及焊接焊絲長度等對焊接結(jié)果起決定作用。采用機器人焊接時對于每條焊縫的焊接參數(shù)都是恒定的，焊縫質(zhì)量受人的因素影響較小，降低了對工人操作技術(shù)的要求，因此焊接質(zhì)量是穩(wěn)定的，從而保證了我們產(chǎn)品的質(zhì)量。而人工焊接時，焊接速度焊絲伸長等都是變化的，因此很難做到質(zhì)量的均一性。

During the welding process, as long as the welding parameters and motion trajectory are given, the welding robot will accurately repeat this action. Welding parameters such as welding current, voltage, welding speed, and welding wire length play a decisive role in the welding results. When using robot welding, the welding parameters for each weld seam are constant, and the quality of the weld seam is less affected by human factors, reducing the requirements for worker operation technology. Therefore, the welding quality is stable, ensuring the quality of our product. During manual welding, the welding speed, wire elongation, and other factors vary, making it difficult to achieve uniformity of quality.

降低企業(yè)成本

Reduce enterprise costs

焊接機器人降低企業(yè)成本主要體現(xiàn)在規(guī)模化生產(chǎn)中，一臺機器人可以替代2到4名產(chǎn)業(yè)工人，根據(jù)企業(yè)具體情況，有所不同。機器人沒有疲勞，可24小時連續(xù)生產(chǎn)，另外隨著高速焊接技術(shù)的應(yīng)用，使用機器人焊接，成本降低的更加明顯。

The reduction of enterprise costs by welding robots is mainly reflected in large-scale production. One robot can replace 2 to 4 industrial workers, which varies depending on the specific situation of the enterprise. Robots have no fatigue and can produce continuously 24 hours a day. In addition, with the application of high-speed and efficient welding technology, using robots for welding has significantly reduced costs.

便于安排生產(chǎn)計劃

Easy to arrange production plans

由于機器人可重復(fù)性高，只要給定參數(shù)，就會永遠(yuǎn)按照指令去動作，因此機器人焊接產(chǎn)品周期明確，容易控制產(chǎn)品產(chǎn)量。機器人的生產(chǎn)節(jié)拍是固定的，因此安排生產(chǎn)計劃十分明確。準(zhǔn)確的生產(chǎn)計劃可應(yīng)使企業(yè)的生產(chǎn)效率資源的綜合利用做到大化。

Due to the high repeatability of robots, as long as parameters are given, they will always follow the instructions to operate. Therefore, the robot welding product cycle is clear and it is easy to control product output. The production rhythm of robots is fixed, so the production plan is very clear. Accurate production planning can maximize the comprehensive utilization of production efficiency resources in enterprises.

縮短產(chǎn)品改型換代的周期

Shorten the cycle of product transformation and replacement

機器人焊接可縮短產(chǎn)品改型換代的周期，減小相應(yīng)的設(shè)備投資。可實現(xiàn)小批量產(chǎn)品的焊接自動化。機器人與專機的大區(qū)別就是他可以通過修改程序以適應(yīng)不同工件的生產(chǎn)。在產(chǎn)品更新?lián)Q代時只需要從新根據(jù)更新產(chǎn)品設(shè)計相應(yīng)工裝夾具，機器人本體不需要做任何改動，只要更改調(diào)用相應(yīng)的程序命令，就可以做到產(chǎn)品和設(shè)備更新。

Robot welding can shorten the cycle of product transformation and reduce the corresponding equipment investment. Can achieve welding automation for small batch products. The big difference between a robot and a specialized machine is that it can adapt to the production of different workpieces by modifying the program. When updating products, it is only necessary to design corresponding fixtures based on the updated products. The robot body does not need to make any changes, as long as the corresponding program commands are called for changes, product and equipment updates can be achieved.